Industrial AI · Autonomous Manufacturing · Laser Systems

Engineering intelligence for autonomous manufacturing.

Ali Naderi Bakhtiyari, Ph.D. — Senior Algorithm Engineer and researcher building deployable AI for high-power laser manufacturing, combining process optimization, multimodal sensing, machine vision, adaptive control, predictive maintenance, and emerging agentic-AI workflows.

Industry · Bodor Laser R&D Research · 30 peer-reviewed publications Focus · AI agents · Vision · RUL · Digital twins
Portrait of Ali Naderi Bakhtiyari
A. N. BAKHTIYARIPH.D. · MECH. ENG.
10+Years engineering & R&D
30Peer-reviewed publications
16Ph.D.-period ISI papers
20/30 kWHigh-power fiber-laser programs
1Registered patent (China)
Sec 01 · Profile

From process physics to deployable intelligence

I work at the intersection of manufacturing physics, industrial AI, and deployable software. As Senior Algorithm Engineer in Bodor Laser R&D, I develop intelligent technologies for high-power fiber-laser cutting — from parameter optimization and defect-guided correction to multimodal monitoring, machine vision, and closed-loop process control.

My current work is organized around two complementary directions: industrial deployment, where algorithms must survive real machines, noisy sensors, latency constraints, and changing process windows; and research toward autonomous manufacturing, including deployment-aware AI, digital twins, physics-informed learning, reinforcement-learning-based adaptation, and agentic AI for process and maintenance decision support.

My background spans mechanical design, laser-material interaction, machine learning, optimization, computer vision, predictive maintenance, and cross-functional engineering. That combination lets me move from an experimental question to a validated algorithm, and from a validated algorithm to software that can be integrated with industrial equipment.

"What you seek is seeking you." — RumiEngineering with purpose, evidence, and deployment in mind
Profile data
Current roleSenior Algorithm Engineer, R&D
OrganizationBodor Laser Co.
Research affiliationCentre for Advanced Laser Manufacturing (CALM), SDUT
LocationJinan, Shandong, China
Core focusIndustrial AI · Laser systems · Autonomous manufacturing
Research themesMultimodal AI · RUL · Digital twins · Agentic AI
Last updatedSeptember 2026
Sec 02 · Industry

Industrial experience

Jul 2024 — PresentJinan, China
(R&D team since Dec 2023)

Senior Algorithm Engineer, R&D

Bodor Laser Co. — Industrial laser cutting & welding machine manufacturer

Developing AI-enabled process optimization, multimodal monitoring, machine-vision, and adaptive-control technologies for high-power fiber-laser cutting. Current work includes OptiCut parameter intelligence, Smart Cut closed-loop sensing and control, deployment-oriented vision algorithms, process-window/DOE design, and machine-integrated software modules. The role combines algorithm development with experiment planning, sensor and camera evaluation, validation criteria, Cython/Python deployment, and cross-functional coordination across process, software, machine, application, and testing teams.

Industrial AIProcess optimizationMachine visionMultimodal sensingClosed-loop controlEdge deployment
Patent — Method for predicting laser cutting parameters and optimizing quality characteristics · Registered in China, No. 25-1-1226d (2025)
Feb 2017 — Jul 2019Isfahan, Iran

Mechanical Design Engineer, R&D

Aroco Fanavaran Partak Co. (TibaTech) — Ultrasonic equipment design & manufacture

Designed ultrasonic transducers and mechanical components for industrial welding and cleaning equipment using CATIA, SolidWorks, and CAE simulation (Abaqus) — from customer requirements to 3D models, manufacturing drawings, prototype builds, supplier coordination, and reliability testing.

Mar 2016 — Jan 2017Semnan, Iran

Project Engineer

Kimia Nano Danesh Co. — Nanotechnology laboratory systems

Coordinated design, manufacture, supplier follow-up, installation, and commissioning of ultrasonic homogenizer systems — tracking schedules, component quality, and site activities across technical, cost, and manufacturability constraints.

Feb 2014 — Nov 2015Semnan, Iran

Researcher — Data-Driven Thermal Systems

Nano Research Center, Semnan University

Developed ANN-based predictive models for thermal conductivity and viscosity of nanofluids using experimental datasets; results published in high-impact ISI journals.

May 2012 — Aug 2012Isfahan, Iran

Engineering Intern

Isfahan Steel Company — Steel manufacturing

Gained hands-on understanding of the technology and mechanical components of industrial casting processes at one of the region's leading steel manufacturers.

Sec 03 · Programs

Selected technology programs

01Parameter intelligence

OptiCut — Intelligent Laser Process Optimization DeployedExpanding

Project lead / core algorithm development

AI-assisted parameter optimization for 20/30 kW fiber-laser cutting. The system combines process databases, safe parameter ranges, calibration, adaptive search, defect-guided recommendations, and rollback logic to improve pressure, speed, focus, and related process settings across material, gas, and thickness combinations. Current extensions include broader geometry and tube/profile-cutting scenarios.

02Monitoring & control

Smart Cut — Multimodal Monitoring & Closed-Loop Control In development

Technology roadmap · sensing architecture · algorithm development

Real-time process intelligence that combines coaxial vision with optical, acoustic, thermal, pressure, and machine-state signals. The roadmap progresses from synchronized data acquisition and process-state estimation to defect prediction, edge inference, and adaptive adjustment of cutting parameters using knowledge-guided and reinforcement-learning-based control.

03Industrial vision

Machine Vision, Geometry & Component Condition Inspection Ongoing

Computer vision · measurement · deployment

Vision pipelines for dimensional measurement, cut-quality assessment, and machine-component inspection. Work spans segmentation, geometric fitting, calibration, robust feature extraction, defect detection, camera/lens selection, deterministic measurement, and Cython acceleration for shop-floor deployment under variable imaging conditions.

04Predictive maintenance

Deployment-Aware RUL Prediction & Maintenance Intelligence Published 2026Active research

Industrial analytics · edge AI · decision support

Compact neural architectures for remaining-useful-life prediction evaluated not only for prediction error but also for model size, CPU latency, pruning, quantization, and deployability. Current research extends this toward auditable multi-agent workflows that connect prognostics with maintenance reasoning and decision support.

05Autonomous manufacturing

Agentic AI, Digital Twins & Adaptive Manufacturing Research direction

Knowledge-guided optimization · physics-informed ML · AI agents

Research toward manufacturing systems that can observe, reason, recommend, and adapt. Topics include agentic orchestration, knowledge-guided process optimization, digital twins, physics-informed machine learning, multimodal foundation-model interfaces, natural-language engineering tools, and adaptive control for laser and advanced manufacturing processes.

Sec 04 · Academic

Academic background

Ph.D. in Mechanical Engineering

Sep 2019 — Jun 2024
Centre for Advanced Laser Manufacturing (CALM), Shandong University of Technology — Shandong, China

Thesis Research in nanosecond laser machining of sapphire with the aid of modeling and optimization methods

Supervisor Prof. Hongyu Zheng

Developed AI-based models (ANN, SVR) and multi-objective optimization techniques for nanosecond laser machining of sapphire — exploring laser-material interaction, laser-induced plasma behaviour, and surface functionalization through micro/nano-scale texturing for tailored wettability, friction, and optical properties. Produced 7 first-author and 9 co-authored ISI journal papers, 2 international conference papers, and collaborations with researchers in Saudi Arabia and Vietnam.

CSC Full ScholarshipOutstanding Ph.D. Student

M.Sc. in Mechanical Engineering — Manufacturing & Production

Sep 2013 — Feb 2016
Semnan University — Semnan, Iran

Thesis Mechanical properties and microstructure of equal channel angular rolled Al5083 and Al6061 samples, modelled with artificial neural networks

Supervisor Dr. Masoud Mahmoodi

Investigated the relationship between ECAR-induced microstructural changes and mechanical properties of aluminum alloys, developing ANN and nonlinear-regression models to predict tensile strength, hardness, and ductility from microstructural features.

B.Sc. in Mechanical Engineering — Manufacturing & Production

Sep 2008 — Sep 2012
Islamic Azad University, Najafabad Branch — Isfahan, Iran

Thesis Designing and manufacturing an ultrasonic digitizer

Supervisor Dr. Mohammad Amini

Designed and built an ultrasonic digitizer converting analog ultrasonic signals to digital form for medical imaging, non-destructive testing, and industrial automation applications.

Outstanding B.Sc. Student
Sec 05 · Research

Research & publications

30Peer-reviewed publications
7First-author Ph.D. journal papers
16Ph.D.-period ISI papers
2026Deployment-aware RUL research

Peer-reviewed work spanning AI-assisted manufacturing, laser processing, materials modelling, predictive maintenance, and process optimization — 26 journal papers and 4 conference papers published to date, plus active 2026 work in agentic maintenance and multifunctional laser-fabricated surfaces. Citation metrics change over time; current counts are best checked on Google Scholar or Scopus. Selected first-author publications:

2026

CPU deployment–oriented evaluation of compact neural networks for remaining useful life prediction

Machines · DOI
2025

Hybrid intelligent algorithm for modeling and optimization of laser microgrooving of sapphire

ICMT 2025, Atlanta — Lecture Notes in Mechanical Engineering (Springer), pp. 25–35 · DOI
2024

AI-based modelling and multi-objective optimization of ultraviolet nanosecond laser-machined sapphire

Applied Physics A · DOI
2023

Enhancing wettability of sapphire (Al₂O₃) substrate through laser surface texturing

Materials Letters · DOI
2023

Laser machining sapphire via Si-sapphire interface absorption and Taguchi–grey relational process optimization

Journal of Materials Research and Technology · DOI
2023

Modeling temporal and spatial evolutions of laser-induced plasma characteristics using machine learning

Optik · DOI
2023

Effect of reflective target materials on enhancing UV nanosecond laser machining of sapphire

Optik · DOI
2021

Feasibility of artificial neural networks for modeling laser-induced colours on stainless steel

Journal of Manufacturing Processes · DOI
2021

A review on applications of artificial intelligence in modeling and optimization of laser beam machining

Optics & Laser Technology · DOI
Sec 06 · Credentials

Recognition, service & teaching

Recognition · 2025

Royal Academy of Engineering — UK Global Talent Endorsement

Endorsement awarded under the Exceptional Promise route, recognizing the strength and trajectory of the applicant's engineering and research profile. Presented here as a past professional recognition rather than current immigration status.

Intellectual property · 2025

Registered Patent (China)

A method for predicting laser cutting parameters and optimizing quality characteristics — No. 25-1-1226d.

Editorial service · 2026

Guest Editor — Machines (MDPI)

Guest Editor for the Special Issue on Intelligent Fault Diagnosis and Predictive Maintenance Systems, covering RUL prediction, data-driven/physics-informed methods, sensor fusion, and industrial maintenance applications.

Peer review

Journal Reviewer

Active reviewer of manuscripts in laser processing, manufacturing, thermal engineering, and applied AI, including revision-stage evaluations.

Teaching · 2016–2019

Adjunct Lecturer — Islamic Azad University, Najafabad Branch

Approximately 480 hours of university teaching experience in mechanical/manufacturing engineering, alongside research supervision and technical mentoring activities.

Professional memberships

ASME · IET · SME · IMechE

Professional engagement across mechanical engineering, manufacturing, and technology communities.

Academic honors

CSC Scholarship · Outstanding Student Awards

Full China Scholarship Council doctoral scholarship; Outstanding Ph.D. Student and Outstanding B.Sc. Student recognition.

Professional training

Agile Project Management · BPVC Section V (NDE)

Training in agile project delivery and non-destructive evaluation principles under ASME Boiler & Pressure Vessel Code Section V.

Sec 07 · Capabilities

Core capabilities

Industrial AI

  • Predictive modelling & quality prediction
  • Agentic AI & LLM/RAG workflows
  • Physics-informed machine learning
  • Anomaly, defect & state detection
  • Optimization: GA / NSGA / multi-objective methods

Sensing & adaptive control

  • Multimodal sensor fusion
  • Coaxial vision & high-speed imaging
  • Optical, acoustic, thermal & machine-state signals
  • Reinforcement-learning-based adaptation
  • Closed-loop process optimization

Laser & manufacturing

  • High-power fiber laser cutting
  • Laser micro/nano machining & texturing
  • Piercing/perforation & process-window optimization
  • DOE, validation & parameter studies
  • Digital twins & autonomous manufacturing concepts

Vision & deployment

  • OpenCV · geometric inspection · segmentation
  • Industrial camera/lens evaluation
  • Feature engineering & CNN-based inspection
  • Edge AI · pruning · quantization
  • Cython acceleration & deterministic deployment

Software & integration

  • Python · Cython · MATLAB · C/C++
  • PyTorch · TensorFlow · scikit-learn
  • Python.NET / DLL integration with C# platforms
  • Automation, APIs & n8n workflows
  • Blender scripting · engineering GUIs

Engineering leadership

  • Technology roadmaps & milestones
  • Cross-functional R&D coordination
  • Sensor/hardware technology scouting
  • Experimental planning & risk reviews
  • Scientific writing · teaching · technical communication
Sec 08 · AI Assistant

Ask the professional-profile assistant

This assistant is a searchable interface to my curated public professional knowledge base. It can help visitors explore my background, industrial projects, research, publications, technical capabilities, and collaboration interests without having to navigate every section of the site.

It is designed to answer from verified profile documents rather than inventing missing facts. For formal decisions, recruitment, research collaboration, or publication details, please verify important information through my CV, linked scholarly profiles, or direct email.

What is Dr. Ali working on now?How do OptiCut and Smart Cut differ?What did his Ph.D. focus on?What are his recent RUL publications?Which collaboration topics fit his background?
Assistant scope
KnowledgeCurated public professional information
Good forBackground · projects · research · publications · skills
Not authoritative forContracts · confidential employer information · private data
LanguagesResponds in the visitor's language when supported by the model
Privacy notePlease do not submit sensitive or confidential information
Sec 09 · Contact

Build the next generation of intelligent manufacturing.

Open to industrial-AI and advanced-manufacturing leadership opportunities, applied R&D collaboration, research partnerships, technology transfer, and publication-oriented collaboration. For a quick overview of my work, the AI assistant can search my curated public professional knowledge base.

Email me Download CV 💬 Ask my AI assistant ali.naderi.bakhtiyari@outlook.com